This is 70° to 120°F or 70°F to 20°F and This applies to factory-mounted units (new or rebuilt) because factory alignment is often disturbed during shipping and handling. Specific areas addressed in a commissioning plan include the verification of the installation of all equipment/components, Vibration Solutions – Receiver ... 4 and 5. 2 Construction, Installation and Maintenance of Flexible Couplings www.practicalmaintenance.net Flexible Couplings Rotating equipment that utilizes separate driving and driven machines requires some method of transmitting power between the two machines. Bolt Torque Tightening Procedures Revsion No: 1 Industrial & Marine Services SA. In some cases, certain components need replacement, (e.g., a wheel bearing on a motor vehicle) All personnel operating, inspecting, servicing or cleaning this equipment must be properly trained in operation and machine safety. All equipment shall be designed for ease of installation and maintenance. Model 3296 EZMAG Installation, Operation, and Maintenance Manual 3 8.2 Close-coupled S-group \⠀愀氀氀尩 and M-group \⠀㈀ 砀 ㌀ ⴀ 㠀 漀渀氀礀尩 — Hastelloy-C 80 It also recommends the These Guidance Notes become effective on the first day of the month of publication. 3. installation owners, managers and operators with requirements for the development of a maintenance program ... equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. equipment participate in training and instruction sessions and become trained operators. It means no more than an acceptable magnitude of vibration is caused by the unbalance remaining in the rotor. Quality Form QF-6.4-3-B, Rev. Last Revised: 07/21/2011Project Number: Project Procedure P-6.4-3Page 1 of 1 Special tools and equipment shall be supplied. First, be sure to talk to your supplier’s project manager before starting preparation for the installation. • Mechanical run test of compressors / Water trials of Pumps done before taking in line with Hydrocarbon thus avoiding any leakage of hydrocarbon. In the case of a flexible rotor, it also means that not more than an acceptable magnitude of deflection occurs in the rotating machine (such as a pump, AC compressor, blower, engine, etc) mounted on a roof, or on ... selection procedures are discussed in the next sections. equipment history and functional pride and quality assurance are inextricably supportive—each to the others. Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. considerations needed before fully operating the equipment and beginning other aspects of Commissioning. INSPECTION OF ROTATING EQUIPMENT COMPONENTS (PROJECT STANDARDS AND SPECIFICATIONS) TABLE OF CONTENTS 1.0 Introduction 3 2.0 Scope 3 3.0 Definitions 3 4.0 Anti-friction bearing 3 4.1 Inspection procedure-Bearing Components 3 4.2 Acceptance/Rejection of bearings 4 4.3 Inspection Procedure-Bearing assembly 5 5.0 Coupling 5 For rotating machine trains with very long startup or shutdown times, contact of the seal faces likely will occur during every start/stop cycle, depending upon the operating parameters. This procedure is the commissioning plan. Typical Schedule of Events 1. Inspection Inspection is the process by which the construction and installation is verified as in accordance with the detailed design, specified construction standards and materials and any Aiming for positions in Installation, Pre-commissioning and commissioning activities (Rotating Equipment) in oil and gas industries. Only authorized users can operate equipment. Rotating Equipment: Start-up, Operation, Maintenance, & Troubleshooting 21 - 25 October 2018 01 - 05 September 2019 20 - 24 October 2019 Dubai, United Arab Emirates An ISO 9001:2015 & ISO 29990:2010 Certified Company 23-OCT-18 rating, coupling type, spacer length, design of coupled equipment and expectations of the user with respect to service life. contact with rotating couplings, belts, sheaves, chains, shafts and/or keyways. They are often used in groups of 2 or more identical pumps in a single process service, often with a per… S-5 General Precautions WARNING They are usually horizontally mounted and driven by a constant speed electric motor. In some cases, the cost of disassembly, Consider that a steel beam 10 feet in length will expand about 40 mils during a 50°F change in temperature. Frequently, a machine already in operation will need re-balancing or a new machine when assembled at its permanent location will need balancing. MAINTENANCE Foundation and mounting systems under rotating equipment often … A procedure should be developed to include a planned approach (road map) of what should be done in order to verify the proper system installation. Construction and Install • Removal of existing equipment (riggers) • Room Infrastructure (hospital/vendor contractor) • Install of new equipment (riggers, vendor) • Cosmetic fixes (hospital contractor) 2. 2.3 The Equipment Commissioning Checklist provides a record of each equipment installation and the associated review process for the SUNY Poly CNSE. This can be a drive shaft with universal joints, or a coupling of a particular design. API standards are available for purchase at the API Publications Store at http://www.techstreet.com/api. to the design, installation, startup, operation and maintenance of equipment within the scope of this procedure. to the rotating speed of the rotor squared. The PMWeb custom form will use two separate forms, the first for Static Equipment while the second will be for Rotary Equipment. Centrifugal pumps, both single and multi stage, are the most common type of pumps used in petro-chemical plant. Rotary equipment is the given categorisation for mechanical devices that provide kinetic energy to an operation enabling it to move. • In house Mechanical seal refurbishment shop, thus ensuring equipment availability and safety. The design life of most equipment requires periodic maintenance. Any pressure vessel can explode, ... Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for ... manufacturer’s coupling installation and operation procedures. 1. . Rotating equipment is seen in various mechanisms throughout the process industry sector and it consists of components that move solids, liquids or gases through a series of drivers, driven components and the transmission devices. To make the process as easy as possible and to save yourself time and money by decreasing the potential for downtime, ask the following questions before any new equipment installation. Since it is not practical to consider all these variables in a reasonably useful alignment D.6 ALIGNMENT D.6.1 General All pump and driver assemblies must be aligned after site installation and at regular maintenance intervals. Rotating Machinery Rotor Balancing The aim of rotor balancing is to achieve satisfactory running when installed on site. separation equipment including chokes, separators, and environmental containment equipment. Engineered mechanical and rotating equipment repairs and upgrades, oilfield and Corporate Overview drilling equipment repair and certification, rapid prototyping of spares parts, including robust asset management and field engineering services, These include : x Compressor – Centrifugal (Barrel Type) Section 4.1 x Compressor – Screw ( Air Service ) Section 4.2 x Compressor – Screw ( Process ) Section 4.3 IEEE Std 43-2000 recommends a procedure for measuring insulation resistance of armature and field windings in rotating machines rated 1 hp, 750 W or greater and applies to synchronous machines, induction machines, dc machines and synchronous condensers. Acceptance testing • Physicist with vendor personnel • Tests defined in vendor acceptance testing document 10 EQUIPMENT 11 CALIBRATION 12 PRE JOB CHECK 13 JOB SPECIFIC CHECK ... procedure, Project Quality Control procedures, relevant drawings, safety procedure and the CALEX ... installation around rotating equipment. It does not apply to fractional horsepower machines. 3. Isolators are available for tension applications (for hanging equipment, such as pipes) or compression. ment procedures can be reached. Based on field studies we conducted on the thermal growth of large rotating equipment and its effect on alignment we have a preferred installation method. GENERAL ROTATING EQUIPMENT INSTALLATION CHECKLIST. • In-house capability of attending problems in major rotating equipment. Improve output By optimizing the performance of your rotating equipment you can increase availability, performance rate and quality vide improved equipment design speciications, as well as the high quality products, services, and advice required to help you meet your busi - ness objectives. While planning and scheduling assure the effective utilization of resources to Success of the preventive/predictive maintenance program is dependent upon the existence of the other three elements. Each will include general details of the project and the equipment such as project name, report date, equipment type, equipment reference number, equipment installation location, manufacturer name among others. Operate equipment in strict accordance with Manufacturer’s instructions 2. But they can be vertical, submerged or driven by a variable speed motor or turbine. APERCU A competent Lead mechanic (Engineering) with over 20 years of rich experience in Maintenance and Repairs, Erection, pre-commissioning & Commissioning, Inventory Management & Personnel Management in oil and gas industries. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and here's some example with what sort of Offline/On-line preventive maintenance which are usually carried out on the static equipment. 1. 6.1.2 Dynamical Design Balance quality for all rotating equipment shall be stated in accordance with ISO 1940. 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